Common MEWP Safety Mistakes and How to Avoid Them
Mobile Elevating Work Platforms (MEWPs) are essential for safe and efficient work at height — but only when used correctly.
Many incidents don’t happen because of equipment failure. They happen due to avoidable errors in planning, inspection, or operation.
At DTA Training, we regularly see how proper training dramatically reduces risk on site. Below are some of the most common MEWP safety mistakes — and how to prevent them.
1. Skipping Pre-Use Inspections
One of the most frequent MEWP safety mistakes is rushing onto the platform without completing proper checks.
Pre-use inspections ensure:
- Controls function correctly
- Guardrails are secure
- Emergency lowering systems work
- Tyres and stabilisers are in good condition
Skipping this step can lead to mechanical issues mid-operation — putting operators and ground staff at risk.
How to avoid it:
Build inspection time into your daily schedule and ensure operators are trained to complete full documented checks.
2. Poor Ground Assessment
Ground conditions are critical when operating MEWPs.
Soft ground, uneven surfaces, underground services, or inadequate load-bearing capacity can all lead to instability.
Operators sometimes assume “it looks fine” — but visual checks alone are not enough.
How to avoid it:
Conduct proper risk assessments and ground evaluations before positioning the machine. Trained operators understand how machine weight and outreach affect stability.
3. Incorrect Harness Use
Harness misuse remains one of the most common MEWP safety mistakes.
Issues include:
- Not wearing a harness when required
- Incorrect attachment points
- Using non-approved lanyards
- Poorly fitted equipment
Incorrect use can significantly increase the risk of injury in the event of sudden movement or impact.
How to avoid it:
Ensure operators receive certified training and understand when fall protection is required — particularly when using boom lifts.
4. Lack of Emergency Planning
Another overlooked area is emergency preparedness.
If a machine fails at height:
- Who lowers the platform?
- Is a trained ground rescue person available?
- Does the team know the emergency procedures?
Without a plan, minor incidents can quickly escalate.
How to avoid it:
Establish clear rescue procedures and ensure all relevant personnel understand emergency controls.
5. Operating Without Valid Certification
Allowing operators to work with expired or incorrect certification is both unsafe and non-compliant.
Sites are increasingly strict about valid IPAF PAL Cards. Operators can be removed immediately if certification is not up to date — causing delays and reputational damage.
How to avoid it:
Track certification expiry dates and book refresher training well in advance.
Why Proper Training Reduces MEWP Safety Mistakes
Most MEWP safety mistakes are preventable.
Professional IPAF training reinforces:
- Safe operating procedures
- Hazard awareness
- Equipment limitations
- Legal responsibilities
- Emergency response
At DTA Training, our courses combine theory with practical instruction, ensuring operators leave confident and compliant.
With project schedules filling quickly in early 2026, now is the time to ensure your team is fully certified and operating safely.
Stay Safe. Stay Certified.
Reducing MEWP safety mistakes starts with proper training and strong site procedures.
If your team requires IPAF Operator or Refresher training, secure your course date now and ensure your next project runs safely and without disruption.